D.G. Papageorgiou, A. Karantonis, E.A. Pavlatou, D. Manolakos
Engineering Failure Analysis 2025, 182, 110046
The heat treatment sequence selection is a mandatory step through the tooling design procedure. Its purpose is twofold‧ maximizing the lifespan of the tool as well as to function as preventive measure against failures. Molds, dies and cutting knives are constructed by tool steel grades which must cope productively with mechanical, thermal as well as to high friction stresses exerted to tooling provoked by its increased complexity and geometry (thin-walled casting molds, aluminium extrusion dies with a very high extrusion ratio, highly complicated coining and forging dies). In this context, a study was carried out on the possibility of improving the wear performance of the most widely used hot work tool steel AISI H13 by subzero treatment. The study includes measuring the wear rate on standardized wear test blocks. Four different heat treatment sequences were implemented including conventional and deep cryogenic treatments covering a hardness range of 45 to 59 HRC. In each case, the friction coefficient was monitored, the weight loss was measured, the wear rate was calculated and dominant wear mechanisms were identified via the worn tracks. As a result, it was found that cryogenically treated specimens in the hardness range of 45-48 HRC, can increase wear resistance by 9% related to specimen conventionally treated to the same hardness. Moreover, specimen which was cryogenically hardened to 48 HRC acquired the same wear rate compared to another which was conventionally hardened to 51 HRC. Based on the findings, the risk of cracking in applications like hot forging can be reduced if deep cryogenic hardening of the tool is implemented ensuring the same wear resistance. Similarly, an opportunity to increase the lifespan of an aluminium casting die by further increasing hardness through cryogenic treatment limiting heat checking can be realized.